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Case Studies

Real Results, Measurable Impact

Every HEM machine solves a specific production problem. Here's what our clients achieved after making the switch.

FMCG — Adhesive Packaging

Fevistick / Stella Industries

SPM Build
The Challenge

Fevistick and Stella Industries needed a 5-component SPM to assemble nozzle lids at scale. Manual assembly was creating a 12% rejection rate due to misalignment and operator variability.

The Solution

HEM designed and built a custom Special Purpose Machine that automated the full nozzle lid assembly in a single pass. The machine included vision-guided component placement and auto-rejection of defective units.

14 weeks from order to commissioning
Results Achieved
↓12%
Rejection rate
Output increase
18mo
ROI payback
Pharma — Tamper Proofing

Cap Manufacturer, Mumbai

Slitting & Folding
The Challenge

A Mumbai-based pharma cap manufacturer was failing batch compliance checks due to inconsistent tamper-evident band formation. Each non-conforming batch was being returned by their pharma clients — costing ₹8L annually.

The Solution

HEM's Cap Slitting & Folding Machine with PID-controlled blade temperature replaced their manual process. Consistent blade heat eliminated the variance that was causing band formation failures.

6 weeks from order to full production
Results Achieved
99.7%
Quality pass rate
₹8L
Annual savings
0
Compliance fails
FMCG — Decoration

Beverage Cap Producer

Hot Stamping
The Challenge

A Nashik-based beverage cap producer needed full-circumference hot stamping at 40 products per minute. Their existing vendor's machine could not maintain stamping quality above 20/min, causing brand inconsistency complaints.

The Solution

HEM's Hot Stamping Machine with stepper motor foil winding and PID heater control delivered consistent full-circumference decoration at 40/min. Foil waste dropped 40% with the precision winding system.

8 weeks from order to commissioning
Results Achieved
40/min
Stamping speed
↓40%
Foil waste
100%
Brand consistency
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